Ultimate Handyman DIY Home underfloor heating for laminate and hard wood floors

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How to fit underfloor heating for laminate and hard wood floors

 

How to Install Zenaflex Heating Systems

Here follows a simple step-by-step 'how to' guide to fitting Zenaflex carbon heating systems under laminate and timber floors. These instructions are not intended to replace the system's installation instructions but to serve as a guide to the fitting process.

Note: This system requires a mains voltage and must be connected by a qualified electrician

    1. Clean the floor
    2. Lay the insulation
    3. Fit the sensor
    4. Lay the heating foils
    5. Test the system
    6. Connect to thermostat
    7. Fit the flooring
    8. Enjoy your new warm floor!

     

     

     

     

    Clean the floor

    1. Clean the Floor

    Before starting, ensure the floor is completely clean, dry and clear from dust and debris.  Wear suitable footwear (pumps or socks) so as not to put too much weight on the elements later on and damage them.

     

    Lay insulation

    2. Lay the insulation

    Lay the insulation in a brickwork-like fashion. Cover the entire floor, leaving a small gap (approx 20mm) at the thermostat wall to allow the connection wires to run. Secure in place using tape.

     

    connect sensor

    connect sensor

    3. Fit the sensor

    Loosely lay the heating foils in place and mark the position where the floor sensor will be laid out. This should be approx 50cms into the room where the floor will be heated free from obstructions like furniture. Roll the foils back up and remove them from the sensor area.

    Insert the sensor into the conduit pipe and tape up the end to stop the sensor going all the way through.

    Cut a space in the insulation using a sharp craft knife and channel a groove in the sub-floor for the conduit to sit in. The top of the conduit should be level with or just below the top of the insulation. Fix in place.

    Do not re-cover the censor with any insulation board as it needs to register the heating system's temperature later on.

     

    Lay the heating

    Lay the heating

    4. Lay the heating

    The heating foils will be delivered to you cut to the correct size with each of the individual elements joined together. Carefully unroll the elements and arrange them as shown in the approved CAD layout drawing with the labels 'A', 'B', 'C', etc. facing upwards.

    The foils will create a border of approx 5-10cm clear of heating elements for the power cables to rest on. The foils' heating elements should not overlap but you can overlap the clear strips around the heating elements if necessary.

     

    Lay heating

    Cut into the insulation to make space for the cables and boots using the craft knife.

     

    Lay heating

    Once you are satisfied that all the components are in the correct location, secure in position with tape.

     

    Test the system

    5. Test the system

    Take a resistance reading from the heating mat using a digital multmeter or similar. Compare the reading to the result on your factory test sheet (if the results are significantly different i.e. more than 5% out, contact the supplier/manufacturer for advice).

     

    Wires

    connect thermostat

    6. Connect the thermostat

    The thermostat needs a RCD protected and suitably rated supply to a single-gang back box. This is usually taken as a switched fused spur from an existing circuit but your electrician will be able to advise depending on his site survey.

    Connect the blue and brown wires to the thermostat load output terminals and the sensor wires to the floor sensor output terminals. Screw the thermostat into the back box.

     

     

    fit floor

    7. Fit the flooring

    Now lay the flooring according to manufacturers' instructions. No additional underlay is required, although some timber/laminate manufacturers recommend a moisture barrier go down. If so, a 1000 guage PE sheet should go down now.

    Use a spare board of insulation to spread your weight and avoid damaging any floor heating elements at this stage.

     

    enjoy floor

    8. Enjoy the floor!

    As long as no adhesive has been used in the laying of your floor you can switch on the heating and enjoy your laminate floor heating as soon as the floor is finished!

     

    This article is courtesy of floor heating online- UNDERFLOOR HEATING

     

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